What is Freeze Drying? Understanding the Fundamentals of Freeze Drying

Have you ever heard of freeze-drying? If not, then join us as we delve into the fascinating world of this unique process. Discover what freeze-drying is and uncover the secrets behind how it works.

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Cold drying is an optimal food preservation method alongside heat drying. Although it is more expensive, the quality of products preserved through cold drying is significantly higher than that of heat-dried goods. Today, let’s explore what cold drying is and how it works.

1What is Cold Drying?

Cold drying, or freeze-drying, is a process conducted under atmospheric pressure. It is considered a method that minimizes the impact of external factors on product quality by using dry air to dry food with a moisture content of 10-30% and a lower temperature than conventional drying, ranging from 35-60°C.

Cold dryer

Also known as a heat pump dryer, the cold dryer typically consists of a heat pump placed inside a drying chamber or cabinet, depending on the equipment’s scale.

The heat pump has one hot end that provides heat for food drying and one cold end responsible for dehumidifying the drying air.

2Principle of Cold Food Drying

Cold drying is a continuous and closed-loop process. Humid air from the drying chamber is drawn through the cold condenser coil. Here, the cold dryer cools the air to the condensation temperature, separating water vapor from the air and creating a dry, cold air stream.

Principle of cold food drying

Next, the machine directs this dry, cold air stream through a heating chamber, where it is heated to a temperature of approximately 35-60°C. Afterward, to initiate the cold drying process as desired by the manufacturer, the dry, cold air is guided into the drying chamber containing the food to be dried.

Consequently, after drying, this dry, cold air stream becomes warm and humid and is circulated through the trays of the food being dried to continue the cyclic drying process, similar to the procedure described above.

3Differentiating Cold and Heat Drying

To distinguish between cold and heat drying, consider the following characteristics:

Principle

Cold drying uses dry air with low humidity

Cold drying employs dry air with low humidity to dehydrate food. In contrast, heat drying utilizes heat, and as the temperature rises, water evaporates more rapidly, resulting in faster food drying.

Structure

Heat dryer has a simpler and more compact structure

Cold dryers have a complex and bulky structure, including a water condensation system, a cooling system, an auxiliary heating unit, and a fan, depending on their scale.

On the other hand, heat dryers consist of an electronic control system that generates heat and uses a convection fan, resulting in a simpler and more compact design.

Drying Temperature

Heat drying operates at temperatures between 40-100°C or higher

Cold drying is performed within a temperature range of 35-60°C. Conversely, heat drying occurs at temperatures between 40-100°C or higher, depending on the type of food being dried.

Characteristics of Dried Products

Cold drying optimally preserves food’s color, shape, and nutrients

Cold drying effectively maintains the color, shape, and nutritional value of food.

While heat drying also preserves these aspects, it cannot match the superior quality retention of cold drying.

Types of Dried Foods

Common products are typically heat-dried

Cold drying is often reserved for premium products, while common goods are usually heat-dried.

Cost

Cold drying is 2-3 times more expensive than heat drying

Due to the exceptional results it yields, cold drying is 2-3 times more expensive than heat drying.

Hopefully, this article has clarified the differences between cold and heat drying. If you prioritize superior preservation for your products, cold drying is the way to go!

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